Heartthrob Exhaust 4″ & 5″ Diesel Exhaust Kits

NOTE:  none of the turbo-back exhaust systems listed below are CARB legal.  These turbo-back systems are not to be sold to customers in CA.  Cat-back exhaust systems are okay for CA customers.

4″ Single Turbo Diesel Aluminized Exhaust Systems

Converts the exhaust to 4″ right after the turbo unless noted. Includes all 4″ mandrel bent tubing, hangers, clamps, hardware, glass pack muffler, and instructions. All kits fit all wheel base pickup models (except GM Duramax) and all fit 2 & 4wd models. Except for the Excursion kits, all kits are for pickups. “Q” – quiet – and “W” – wide open – muffler options are available for most kits, see note below.

If you click on the vehicle description it will bring up installation pictures if available, and click on the part # to bring up the instruction sheets.

**Click the the headings below to sort the table by Part # or Application**

Dodge applications:Part #Buy It Now
1989-1993 Dodge Ram 3/4 & 1 ton turbo diesel 5.9L, all wheel bases (1)     4005550Buy It Now
1998.5-2002 Dodge Ram (w/o converter) 3/4 & 1 ton turbo diesel 5.9L, all wheel bases, hanger modifications for 1994-1998(1/2) necessary, only for non-catalyst models4005500Buy It Now
2003-2004 Dodge Ram (w/o converter) 3/4 & 1 ton turbo diesel 5.9L, all wheel bases, no 600  (4)4005520Buy It Now
2004.5-2007  Dodge Ram (w/converter) 3/4 & 1 ton turbo diesel 5.9L, all wheel bases, muffler replacement kit only     4005530Buy It Now
2004.5-2007 Dodge Ram w/converter 3/4 & 1 ton turbo diesel 5.9L, all wheel bases, 4″ cat-back kit4005525Buy It Now

**Click the the headings below to sort the table by Part # or Application**

Ford applications:Part #Buy It Now
1994-1998 Ford F250/F350 turbo diesel w/converter-turbo back, reuses factory cat (1)4004500Buy It Now
1994-1998 Ford F250/F350 turbo diesel w/converter-cat-back4004510Buy It Now
1999-2003 Ford Excursion 7.3L diesel turbo-back, only for non-catalyst models4004565Buy It Now
1999-2003 Ford F250/F350 (w/o converter) 3/4 & 1 ton turbo diesel 7.3L, all wheel bases, only for non-catalyst models4004555Buy It Now
2003-2007 Ford F250/F350 turbo diesel 6.0L w/converter-cat-back4004570Buy It Now
2003-2007 Ford F250/F350 turbo diesel 6.0L w/converter-turbo-back, reinstall o.e. cat4004575Buy It Now
2019 Ford F150 3.0L turbo diesel, trap-back kit eliminates muffler, 145″ & 156.8″ w.b4004595Buy It Now

**Click the the headings below to sort the table by Part # or Application**

GM applications:Part #Buy It Now
1992-1993 GM (w/o converter) 3/4 & 1 ton turbo diesel 6.5L, all wheel bases, 3 inch Downpipe, hanger modifications may be necessary (1), only for non-catalyst models4005780Buy It Now
2001-2004 GM Duramax 6.6L turbo diesel, crew cab models, only for non-catalyst models4005750Buy It Now
2001-2004 GM Duramax 6.6L turbo diesel, extended cab models, only for non-catalyst models4005770Buy It Now
2001-2004 GM Duramax 6.6L turbo diesel, regular cab models, only for non-catalyst models4005775Buy It Now
2001-2007 GM Duramax 6.6L turbo diesel, crew cab models, cat-back kit      4005760Buy It Now
2001-2006 GM Duramax 6.6L turbo diesel, extended cab model short box 143.5″ w.b. only, cat-back kit4005765Buy It Now
2007 GM Duramax 6.6L turbo diesel, extended cab models, cat-back kit4005767
AM General applications:Part #Buy It Now
1996-2003 Hummer H1 w/6.5L turbo diesel, cat-back kit only (3)          dyno results          4005700Buy It Now

1 – 3″ Downpipe

3 – this kit does not include a muffler, check your local laws for legality

4 – this kit fits only non-catalyst equipped models that have 3-1/2″ exhaust from the factory

Note: for all above kits excluding 4005700, 4005530, two alternate muffler options are available, both are 8″ round unpacked mufflers, for a baffled quietest option add a “Q” to the end of the part number, for a straight through mid range sound muffler add a “W” to the end of the part number.

4005500-1
          Kit

4″ Dual Turbo Diesel Aluminized Exhaust Systems

Converts the exhaust to 4″ right after the turbo unless noted, and at the rear of the down pipe turns to 5″ single into a 5″ single in/dual 4″ out welded performance muffler. Includes all 4″ mandrel bent tail pipes, 4″ down pipe, 5″ front extension pipe(s), hangers, clamps, hardware, 5″ single in/dual 4″ out welded performance muffler, and instructions. All kits fit all wheel base models (except GM Duramax) and all fit 2 & 4wd.

Note: These are our quietest performance turbo diesel exhaust systems

P1003954
4045500
          Kit

If you click on the vehicle description it will bring up installation pictures if available, and click on the part # to bring up the instruction sheets.

Dodge applications:Part #
1998.5-2002 Dodge Ram (w/o converter) 3/4 & 1 ton turbo diesel 5.9L, all wheel bases, only for non-catalyst models  4045500
2003-2004 Dodge Ram (w/o converter) 3/4 & 1 ton turbo diesel 5.9L, all wheel bases, will not fit vehicles with converter     4045520
2004(1/2)-2006 Dodge Ram 600 (w/ converter) 3/4 & 1 ton turbo diesel 5.9L, 160.5″ wheel base only, cat-back kit  4045525
Ford applications:Part #
1999-2003 Ford F250/F350 (w/o converter) 3/4 & 1 ton turbo diesel 7.3L, all wheel bases, only for non-catalyst models(4)           dyno results            4044555
2003-2007 Ford F250/F350 turbo diesel 6.0L w/converter, turbo-back , reuse o.e. converter  dyno results 4044575
GM applications:Part #
2001-2004 GM Duramax 6.6L turbo diesel, crew cab models, LB7      4045750
2001-2007 GM Duramax 6.6L turbo diesel, crew cab long bed models only, cat-back kit4045765
2001-2007 GM Duramax 6.6L turbo diesel, crew cab short bed models only, cat-back kit4045760

3 this kit fits only non-catalyst equipped models that have 3-1/2″ exhaust from the factory

4 this kit will not fit on models with a rear sway bar

5″ Single Turbo Diesel Aluminized Exhaust Systems

Our 5″ turbo diesel systems systems include a 4″ down pipe, 5″ aluminized 16 gauge tubing, 5″ in/out welded performace muffler, hangers, clamps, etc. 5″ systems should only be used on vehicles that have been modified for higher horsepower (power programmer/ chip, and higher air flowing intake or air filter). Unless noted, all kits fit all whell base models, and are for pickups only.

Dodge applications:Part #
1998.5-2002 Dodge Ram (w/o converter) 3/4 & 1 ton turbo diesel 5.9L, all wheel bases, only for non-catalyst models              4055500Buy It Now
2003-2004 Dodge Ram (w/o converter) 3/4 & 1 ton turbo diesel 5.9L, all wheel bases, will not fit vehicles with converter  (3)4055520Buy It Now
2004(1/2)-2006 Dodge Ram 600 (w/ converter) 3/4 & 1 ton turbo diesel 5.9L, all wheel bases, cat-back kit4055525Buy It Now
Ford applications:Part #
1999-2003 Ford F250/F350 (w/o converter) 3/4 & 1 ton turbo diesel 7.3L, all wheel bases only for non-catalyst models                               4054555Buy It Now
2003-2007 Ford F250/F350 turbo diesel 6.0L w/converter-turbo-back, spare tire must be pulled               4054575Buy It Now
GM applications:Part #
2001-2004 GM Duramax 6.6L turbo diesel, crew cab models, LB74055750Buy It Now
2001-2004 GM Duramax 6.6L turbo diesel, extended cab models, LB74055770
2001-2007 GM Duramax 6.6L turbo diesel, crew cab long bed models only, cat-back kit4055765Buy It Now
2001-2007 GM Duramax 6.6L turbo diesel, crew cab short bed models only, cat-back kit4055760Buy It Now

3 this kit fits only non-catalyst equipped models that have 3-1/2″ exhaust from the factory

Duramax
          Exhaust

4″ Single Turbo Diesel 409 Stainless Steel Exhaust Systems

These kits are made of 409 stainless steel. The tubing has a brownish color, and it is magnetic. It is a common material on o.e. exhaust systems. All kits fit all wheel base models (except GM Duramax). For pickups only. Kits include all 4″ 409 SS 16 gauge mandrel bent tubing, 4″ down pipe (for most systems), welded performance muffler, hangers, clamps, instructions and 304 SS tip. Turbo-back fit unless noted as a cat-back or trap-back. Trap-back models are 4″ single with dual 5″ intercooled inside roll 304 s/s tips that exit near the stock location.

Dodge applicatons:Part #Buy It Now
1998.5-2002 Dodge Ram (w/o converter) 3/4 & 1 ton turbo diesel 5.9L, all wheel bases         only for non-catalyst models           4405500Buy It Now
2003-2004 Dodge Ram (w/o converter) 3/4 & 1 ton turbo diesel 5.9L, all wheel bases, no 600 (5) only for non-catalyst models    4405520Buy It Now
2007-2012 Dodge Ram 2500/3500 3/4 & 1 ton 6.7L turbo diesel, trap-back(3,4  7)  dyno results  4405560Buy It Now

**Click the the headings below to sort the table by Part # or Application**

Ford applications:Part #Buy It Now
1994-1998 Ford F250/F350 turbo diesel w/converter-cat-back4404510Buy It Now
1999-2003 Ford F250/F350 (w/o converter) 3/4 & 1 ton turbo diesel 7.3L, all wheel bases only for non-catalyst models    4404555Buy It Now
2003-2007 Ford F250/F350 turbo diesel w/6.0L cat-back kit4404570
2003-2007 Ford F250/F350 turbo diesel w/6.0L turbo-back kit, reuse factory catalytic converter4404575Buy It Now
2008-2010 Ford F250/F350 turbo diesel w/6.4L trap-back(3,4)     dyno results 4404580Buy It Now
2019 Ford F150 3.0L turbo diesel, trap-back kit eliminates muffler, 145″ & 156.8″ w.b, single 5″ tip4404595Buy It Now

**Click the the headings below to sort the table by Part # or Application**

GM applications:Part #Buy It Now
1992-1993 GM (w/o converter) 3/4 & 1 ton turbo diesel 6.5L, all wheel bases (1) only for non-catalyst models    4405780Buy It Now
2001-2004 GM Duramax 6.6L turbo diesel, crew cab models4405750Buy It Now
2001-2004 GM Duramax 6.6L turbo diesel, extended cab models, LB74405770Buy It Now
2001-2004 GM Duramax 6.6L turbo diesel, regular cab models, LB74405775Buy It Now
2007-2010 GM Duramax 6.6L LMM turbo diesel, crew cab models only, trap-back (3,4) dyno results 4405790Buy It Now
2011-2015 GM Duramax 6.6L turbo diesel, crew cab and extended cab std and long box, trap-back4405793Buy It Now

1 3″ Downpipe

3 note: this is a particulate trap-back kit with a muffler eliminator pipe, check local laws for legality

4 note: this is a particulate trap-back kit contains dual 5″ 304 s/s tips that exit passenger side

5 this kit fits only non-catalyst equipped models that have 3-1/2″ exhaust from the factory

7 fits regular cab long box, and crew and mega cab models

1004823

Welded Truck Mufflers

All mufflers are a free-flow design and fully-welded, center in/center out unless specified, with spiral louvered cores. All mufflers contain no packing and are reversible, except for the high temp fiber glass in the glasspack muffler which is not recommended to reverse the flow. o/o = offset/offset, c/c = center/center configurations

**Click the the headings below to sort the table by Part # or Application**

Part #Typei.d. in/outmaterialbody sizeoverall longcore sizeflow rate
1951baffled and chambered2″ o/ocold rolled painted steel6″ round x 26.5″ long34″2-1/2″
1952baffled and chambered2-1/4″ o/2″ ocold rolled painted steel6″ round x 26.5″ long34″2-1/2″
1953baffled and chambered2-1/2″ o/oaluminized6″ round x 26.5″ long34″2-1/2″
1954baffled and chambered2-1/2″ o/2″ ocold rolled painted steel6″ round x 26.5″ long34″2-1/2″
1956baffled and chambered2-1/4″ o/ocold rolled painted steel6″ round x 26.5″ long34″2-1/2″
1957baffled and chambered2-1/2″ c/caluminized6″ round x 26.5″ long34″2-1/2″
1959baffled and chambered2-1/2″ o/2-1/4″ ocold rolled painted steel7″ round x 24″ long30″
1962baffled and chambered2-1/4″ dual/dualcold rolled painted steel7″ round x 27″ long33″2-1/2″
1982baffled and chambered3″ o/ocold rolled painted steel7″ round x 35″ long41″
1983baffled and chambered2-1/2″ o/ocold rolled painted steel7″ round x 28″ long34″
1984baffled and chambered3″ o/ocold rolled painted steel7″ round x 30″ long36″
1967baffled and chambered2″ o/3″ ocold rolled painted steel8″ round x 30″ long37″
1969baffled and chambered3″ o/2-1/2″ocold rolled painted steel8″ round x 20″ long26″
1970baffled and chambered3-1/2″ o/3″oaluminized8″ round x 38″ long46″
1972baffled and chambered3″ o/ocold rolled painted steel8″ round x 30″ long37″
1973baffled and chambered3-1/4″ o/3″ ocold rolled painted steel8″ round x 27″ long35″
1974baffled and chambered3″ c/ccold rolled painted steel8″ round x 30″ long37″
1977baffled and chambered4″ c/ccold rolled painted steel8″ round x 44″ long51″
1963ALbaffled and chambered3″ c/caluminized7″ round x 24″ long30″3″
5024-114ALglasspack4″ c/caluminized5″ round x 24″ long30″4″740 cfm @ 10″ H2O
7081Qbaffled and chambered4″ c/caluminized8″ round x 24″ long31-3/4″4″422 cfm @ 10″ H2O
7081Wstraight through4″ c/caluminized8″ round x 24″ long31-3/4″4″722 cfm @ 10″ H2O
1014066baffled/HVS4″ c/caluminized10″ round x 24″ long31-3/4″4″488 cfm @ 10″ H2O
7088Qbaffled and chambered5″ c/caluminized8″ round x 24″ long32″5″768 cfm @ 7″ H2O
7018-114SSstraight through with expansion chamber4″ c/c409 stainless steel5-1/2″ x 11″ oval x 18″ long30″4″
7014-115ALstraight through with expansion chamber5″ c/caluminized5-1/2″ x 11″ oval x 14″ long23″5″
7018-115ALstraight through with expansion chamber5″ c/caluminized5-1/2″ x 11″ oval x 18″ long27″5″955 cfm @ 7″ H2O
7089baffled and chambered4″ c/dualaluminized8″ round x 24″ long36-3/4″4″
7090baffled and chambered5″ c/4″ dualaluminized8″ round x 24″ long36-3/4″5″716 cfm @ 7″ H2O

note: our highest flowing 5″ muffler is the 7018-115AL (955 cfm at 7″ of H2O), but this muffler and the 7014-115AL are our most aggressive sounding 5″ mufflers. The # 7088Q (768 cfm at 7″ H2O) has a lower flow rate, but is quieter than the 7014-115AL and the 7018-115AL. The 5024-114AL is our highest flowing and loudest 4″ muffler, followed in order of lower flow rate and lower exhaust sound by the 7014-114SS, 7081W (603 cfm at 7″ H2O), 7081Q (353 cfm at 7″ H2O), and 1977. For reference, in our testing, the well-designed O.E. factory muffler on a 2004-1/2 Dodge Ram 600 3500 w/5.9L turbo diesel engine flowed 433 cfm at 7″ of H2O.

Expander Tools

These tools allow for expansion to i.d. For use on expanding fingers of 2-1/4″ for 3-1/2″, and 3″ for 4″ and 5″ on a muffler shop tube bender.

SizePart #Buy It Now
3-1/2″0030135Buy It Now
4″0030140Buy It Now
5″0030150Buy It Now